Optimisation of the assembly area for the efficient & economic production of hydraulic components for Dipl. Ing. K. Dietzel GmbH

Task

  • Significant reduction in production costs and
  • Reduction of personnel expenses (due to impending labour shortage)
  • with constant space requirements

Implementation

Plausibility check by comparing real key figures with key figures from the digital model:

  • Workplace utilisation
  •  Space requirement
  • Production costs per product family and on average across all product families

Afterwards:

  • Identification of the bottleneck
  • Derive measures
  • Evaluation of measures according to influence on bottleneck and costs

Customer benefits

Production costs: -10 %

Personnel requirement: -19 %

Area productivity: + 30 %

Material flow expenditure: - 61 %

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