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Factory planning

Use our holistic factory planning software to set up, simulate, optimise & visualise your production as a digital twin.

Material flow & layout planning

  • Automatic creation of an ideal layout based on the material flow intensities
  • Representation of material flow efforts using a route network
  • Visualisation of the route frequency by means of a heat map

Capacity planning

  • Determination of the required number of workplaces to achieve the planned unit numbers
  • Calculation of utilisation and OEE of the workstations to be planned
  • Identification of the bottleneck workplace

Area dimensioning

  • Determination of the required production area on the basis of the floor space and the maintenance & operating areas
  • Determination of the required workstation area using the production workstation area as well as the staging areas dependent on the control principle (push/pull) & the order sizes.

Logistics & warehouse planning

  • Calculation of the number of storage spaces in the goods receipt & interim storage depending on the safety stock, the ordering strategy & the order lot sizes.
  • Creation of the required storage & transport aids using existing library objects.

Lead time determination

  • Calculation of the individual factors included in the throughput time per item and operation (dwell time in the warehouse, process-related waiting time, set-up time, processing time, transport time).
  • Derivation of the critical path
  • Determination of the work-in-process (WIP) between the individual operations

Value stream

  • Automatic assignment of products/articles to product families
  • Automatic creation of the value stream diagram with all relevant key figures taking into account the control principles used (push/pull/fifo)
  • Easy addition of further information via drag & drop

What benefits does the ema Plant Designer offer in factory planning?

+ 15 %
Increase output

with the help of key figures as well as clear tabular and graphical presentation of the bottlenecks

- 20 %
Reduce throughput times & space requirements

on the basis of detailed evaluations of the individual components of the lead time

- 10 %
Reduce manufacturing costs

by determining material and production costs for each operation of an item

*Percentage figures from own project experience

How is ema used in factory planning?

Digital planning & simulation of the production of AXON tube adapters for Otto Bock Healthcare Products GmbH

Digital planning & simulation of the production of AXON tube adapters for Otto Bock Healthcare Products GmbH

Optimisation of the assembly area for the efficient & economic production of hydraulic components for Dipl. Ing. K. Dietzel GmbH

Optimisation of the assembly area for the efficient & economic production of hydraulic components for Dipl. Ing. K. Dietzel GmbH

Planning of a final assembly line for baggage compartments at Elbe Flugzeugwerke GmbH

Planning of a final assembly line for baggage compartments at Elbe Flugzeugwerke GmbH

Are you ready to plan your next factory digitally?

Arrange a free online demonstration of our ema Software Suite or watch various beginner videos in our ema Academy and see for yourself the many advantages of simulation for factory planning
To the demo

Contact now

Contact now

Martin Weidhas
Head of Software Sales
  • martin.weidhas@imk-ic.com
  • +49 151 113 02 745
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imk Industrial Intelligence GmbH
Amselgrund 30
09128 Chemnitz

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End of Year 2023 SALE

for Newcomers

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*Promotion valid until 26.01.2024 for commercial customers on licences, interfaces and much more applicable for all new customers in 2023 of the demo phase, the Experience Package and users of a Proof of Concept (PoC)

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