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Optimisation of the assembly area for the efficient & economic production of hydraulic components for Dipl. Ing. K. Dietzel GmbH

Factory planning, Design variants, Capacity planning, Layout, Logistics planning, Material flow, Value stream

Task

Significant reduction in production costs and
Reduction of personnel expenses (due to impending labour shortage)
with constant space requirements

Implementation

Plausibility check by comparing real key figures with key figures from the digital model:

Workplace utilisation
Space requirement
Production costs per product family and on average across all product families

Afterwards:

Identification of the bottleneck
Derive measures
Evaluation of measures according to influence on bottleneck and costs

Customer benefits

Production costs: -10 %

Personnel requirement: -19 %

Area productivity: + 30 %

Material flow expenditure: - 61 %

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