Optimising ergonomics and productivity in LEAN workshops using ema

Ergonomics, Design variants, Walkways, Optimisation, Process planning, Time management

Task

Analysis and simulation for process optimisation at the motorhome and caravan manufacturer CAPRON, including measures such as no bending through optimised working heights, better posture or reduced walking distances for load handling.

Implementation

Holistic analysis of the work system with all associated elements
Selection of appropriate methods (walk-through, questionnaire, interview, video analysis, etc.)
Development of 21 design measures regarding workflow, organisation, staff, etc.
Joint workshop for prioritisation and concrete derivation of implementation steps

Customer benefits

Productivity increase of 21%
Reduction of ergonomic load by 34%
Walking distances -44% and walking duration -0.8 min

Optimising ergonomics and productivity in LEAN workshops using ema

Task

Implementation

Customer benefits

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