Optimising ergonomics and productivity in LEAN workshops using ema

Task

Analysis and simulation for process optimisation at the motorhome and caravan manufacturer CAPRON, including measures such as no bending through optimised working heights, better posture or reduced walking distances for load handling.

Implementation

  • Holistic analysis of the work system with all associated elements
  • Selection of appropriate methods (walk-through, questionnaire, interview, video analysis, etc.)
  • Development of 21 design measures regarding workflow, organisation, staff, etc.
  • Joint workshop for prioritisation and concrete derivation of implementation steps

Customer benefits

  • Productivity increase of 21%
  • Reduction of ergonomic load by 34%
  • Walking distances -44% and walking duration -0.8 min

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