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Factory planning

Use our holistic factory planning software to set up, simulate, optimise & visualise your production as a digital twin.

Material flow & layout planning

  • Automatic creation of an ideal layout based on the material flow intensities
  • Representation of material flow efforts using a route network
  • Visualisation of the route frequency by means of a heat map

Capacity planning

  • Determination of the required number of workplaces to achieve the planned unit numbers
  • Calculation of utilisation and OEE of the workstations to be planned
  • Identification of the bottleneck workplace

Area dimensioning

  • Determination of the required production area on the basis of the floor space and the maintenance & operating areas
  • Determination of the required workstation area using the production workstation area as well as the staging areas dependent on the control principle (push/pull) & the order sizes.

Logistics & warehouse planning

  • Calculation of the number of storage spaces in the goods receipt & interim storage depending on the safety stock, the ordering strategy & the order lot sizes.
  • Creation of the required storage & transport aids using existing library objects.

Lead time determination

  • Calculation of the individual factors included in the throughput time per item and operation (dwell time in the warehouse, process-related waiting time, set-up time, processing time, transport time).
  • Derivation of the critical path
  • Determination of the work-in-process (WIP) between the individual operations

Value stream

  • Automatic assignment of products/articles to product families
  • Automatic creation of the value stream diagram with all relevant key figures taking into account the control principles used (push/pull/fifo)
  • Easy addition of further information via drag & drop

What benefits does the ema Plant Designer offer in factory planning?

Increase output
+ 15 %

with the help of key figures as well as clear tabular and graphical presentation of the bottlenecks

Reduce throughput times & space requirements
- 20 %

on the basis of detailed evaluations of the individual components of the lead time

Reduce manufacturing costs
- 10 %

by determining material and production costs for each operation of an item

*Percentage figures from own project experience

How is ema used in factory planning?

Digital planning & simulation of the production of AXON tube adapters for Otto Bock Healthcare Products GmbH

Digital planning & simulation of the production of AXON tube adapters for Otto Bock Healthcare Products GmbH

Optimisation of the assembly area for the efficient & economic production of hydraulic components for Dipl. Ing. K. Dietzel GmbH

Optimisation of the assembly area for the efficient & economic production of hydraulic components for Dipl. Ing. K. Dietzel GmbH

Planning of a final assembly line for baggage compartments at Elbe Flugzeugwerke GmbH

Planning of a final assembly line for baggage compartments at Elbe Flugzeugwerke GmbH

Are you ready to plan your next factory digitally?

Arrange a free online demonstration of our ema Software Suite or watch various beginner videos in our ema Academy and see for yourself the many advantages of simulation for factory planning
To the demo

Contact now

Contact now

Martin Weidhas
Head of Software Sales
  • martin.weidhas@imk-ic.com
  • +49 151 113 02 745
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imk Industrial Intelligence GmbH
Amselgrund 30
09128 Chemnitz

Arrange a free demo without obligation now.

The 2 steps to your demo licence:

  • We will get in touch with you as soon as possible for a brief, non-binding initial consultation. This will give us a first impression of your requirements and expectations and enable us to better assess which demo version is right for you.
  • Immediately afterwards, we will issue you with a 14-day demo licence so that you can get to know the ema Software Suite for yourself.

Tip: Take advantage of a free live demonstration & make it easier for yourself to get started with our free ema Academy